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  • Introduction
  • Details
  • Technical Data
    • Commodity name: Ulti Bind-A Smart Perfect Binder

    Ulti Bind-A Smart Perfect Binder is an ideal solution for the on-demand production with various run lengths and product sizes. The fully automated three-clamp perfect binder with a speed of up to 1,350 books/ hour provides maximum flexibility.

    Superbinder-200F Perfect Binder

    As the latest innovation from JMD, Ulti Bind-A Smart Perfect Binder is an ideal solution for the on-demand production with various run lengths and product sizes. The fully automated three-clamp perfect binder with a speed of up to 1,350 books/ hour provides maximum flexibility.


    Ulti Bind-A Smart Perfect Binder can work in the POD mode for the short run and book of one production,or work in the batch mode for the medium run production. Modular design of the machine enables that it can be flexibly extended to meet the increasing production demand in the future. Ulti Bind-A is a powerful tool to expand your business opportunities with first-class binding quality.

     

    Outstanding Features:

    ♦ Unique Drive System: The three clamps are individually driven by its own chain, and are equipped with its own servo motor. Each clamp can be individually adjusted for book of one production.

    ♦ Smart Automation: Fully automated setup through the central control system. Barcode system is optional as an easier adjustment way and ensures the matching of content and cover.

    ♦ User Frienly with Fast Changeover: Automatic job changeover can be accurately completed down to 6s at the fastest. User-friendly operation allows low-skilled operators to produce first-class quality books.

    ♦ Auto Book Thickness Measurement: Book thickness measuring system enables efficient on-demand production, where each book can be a different thickness.

    ♦ High Flexibility: Ulti Bind-A offers strong binding and high flexibility for various types of book blocks, i.e. loose sheets, glued and sewn book blocks.

    ♦ Optional PUR Gluing Station: User-oriented moveable glue tank design allows changeover between EVA and PUR glue application system in just minutes.

     

    Key words:
    • Perfect Binder
    • JMD
    • Binding System
    • Digital Binding System
  • Central Control System
    Icon-based touch screen serves as a central control system and enables ease of operation.

    Inputting required book format and production parameters on the touch screen or via scanning
    barcode (option), the set-up will be automatically finished in 30s at the fastest speed.

    The job parameters can be saved and easily accessed again for quick changeover.

    Auto Thickness Measuring System
    The book thickness can be automatically measured,and all relevant work steps will be adjusted
    accordingly, realizing the efficient continuous production for various thickness books.
    Book In-feed System
    The operation platform of the in-feed unit is 956mm in width, providing a user-friendly working space.
    The vibration unit will automatically make each book block in good alignment, which is especially significant for loose-sheet book blocks.
    Unique Book Clamp Driving System
    The three clamps are individually driven by its own chain, and are equipped with its own servo motor.
    Each clamp can be individually adjusted according to the book thickness for POD mode. When working in the batch mode, the machine can make continuous production with a speed up to 1,350 books per hour.

    Spine Preparation System
    Special designed spine preparation system integrated with milling and notching, brushing can process book thickness of up to 55mm, and provide for optimal glue preparation and binding. The open width of the milling pressure plate is automatically adjusted to the book thickness. The milling station can be easily lowered for the thread-sewn books.

     

    The high performance spine preparation system with double milling is offered as an option for the production of PUR products.

    Movable Spine Gluing System
    Large capacity glue tank enable the continuous operation in a longer time. The spine glue length and temperature can be accurately adjusted according to the setting on the touch screen.
     

    Equipped with two glue application rollers and one glue evening spinner, Ulti bind-A ensure the even application of the glue.
     

    The movable design enables quick changeover between EVAand PUR gluing system in minutes.

    Side Gluing System
    Even and thin side glue is applied to two sides of book spine by two large application discs.

     

    Driven by servo motor, the open width of the front and back side gluing discs is adjusted automatically to the book thickness.

    Cover Feeding System
    The bottom-feed design allows the continuous running without stop when adding the covers.
     

    Large format book covers with width up to 640mm can process smoothly. Miss-feed and double-feed can be detected, and barcode system is available as an option to match the book block and the cover.The wrong cover shall be automatically rejected to reduce the production waste.
     

    The side gauges of cover feeding station and position of cover scoring wheels are automatically adjusted according to the input data.

    Book Nipping System
    The special design of two cover transferring belts and two cover registration side gauges ensure the smooth cover transferring and well positioning, even for large format covers.

     

    Perfectly-shaped book spine can be achieved by setting up the duration and the pressure of the nipping station on the touch screen.
     

    The opening width of nipping plates and side gauges are automatically adjusted.

    Auto-Lift Delivery System
    The robot arm in the delivery will lift to hold the bound books gently, and lay them flat on the conveyor belt to avoid the damage to the book spine.


    Even for PUR books or the EVAglued book with thickness more than 30mm can be delivered reliably without any deformation.

    Large Capacity Stacking System
    The large capacity stacking system can stack the book pile with the height up to 400mm. After the operator removes the well-stacked books, the stacker will reset to prepare for the next round of book receiving and stacking.
    Barcode Recognition
    Barcode Recognition System is available for ensuring the matching of the content and the cover.
    The cover barcode is checked before scoring, and the wrong cover will be automatically rejected.
      Double Milling Station
    The high performance spine preparation system with double milling (one big milling blade and one small milling blade) is offered as an option for the production of PUR products. The cooperation of the two milling blades makes the book spine more flat for optimal glue preparation and binding.

     

  • Machine Model  Ulti Bind-A Binder
    No. of Clamps 3
    Max. Mechanical Speed  1,350c/h
    Book Block Length (a)  140-320mm
    Book Block Width (b)  120-310mm
    Book Block Thickness (c)  2-55mm
    Cover Length (d)  140-330mm
    Cover Width (e)  250-640mm
    Machine Weight  3500kg

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